PTC Industries Limited's wholly owned subsidiary, Aerolloy Technologies Limited, has made a significant leap in manufacturing capabilities by successfully commissioning a Vacuum Arc Remelting (VAR) 400 Furnace at its Aerospace Precision Castings Plant in Lucknow. This development positions Aerolloy as one of only two companies worldwide capable of producing large investment castings in both Titanium alloys and Superalloys.

Strategic Importance

The newly commissioned VAR furnace enables Aerolloy to manufacture some of the largest Titanium castings globally. These castings are critical components for various high-tech applications, including:

• Aeroengine components (Fan Hub Frames, Intermediate Casings, and Turbine Rear Frames)
• Aircraft structures
• Submarine components
• Artillery systems (such as the M777 Ultra-Light Howitzer)
• Space platforms

Market Position and Opportunities

With this new capability, Aerolloy is poised to expand its role in the global aerospace supply chain. The company is now well-positioned to capture a significant share of the rapidly growing market for aerospace-grade Titanium and Superalloy castings, which is valued in billions of dollars annually.

Integrated Manufacturing Capabilities

The VAR furnace commissioning follows the recent installation of a Vacuum Induction Melting (VIM) furnace for Superalloy castings. This combination creates one of the most integrated supply chains globally, spanning from alloy production to large near-net-shape precision castings. Sachin Agarwal, Chairman and Managing Director of PTC Industries, emphasized the strategic importance of this development:

"The commissioning of the large Vacuum Arc Remelting furnace is a strategic milestone for Aerolloy and PTC Industries. With this facility, Aerolloy can now manufacture large Titanium castings required for the most demanding civil and military aeroengine applications, as well as for advanced defence and space platforms."

National Significance

This development aligns with India's goals for self-reliance and export potential in high-performance aerospace materials. By reducing dependency on imported strategic inputs, Aerolloy contributes to strengthening India's position in the global aerospace and defense manufacturing ecosystem.

Future Outlook

The company's investment in advanced manufacturing capabilities, including the new state-of-the-art facility at the 50-acre site in the Lucknow node of the Uttar Pradesh Defence Industrial Corridor, underscores its commitment to growth and innovation. This expansion is expected to enhance Aerolloy's competitiveness and its ability to meet the increasing global demand for advanced Titanium and Superalloy materials.

As the aerospace and defense sectors continue to evolve, Aerolloy Technologies' latest achievement marks a significant step forward in India's journey towards becoming a key player in the global high-tech manufacturing landscape.

PTC Industries , through its wholly-owned subsidiary Aerolloy Technologies, has made a significant leap in India's manufacturing capabilities with the opening of a state-of-the-art facility specializing in advanced vacuum induction melting (VIM) of superalloys and large castings. This development marks a major milestone in the company's expansion and positions it as a key player in the global superalloy market.

World-Class Manufacturing Capabilities

The newly commissioned facility boasts cutting-edge technology that enables Aerolloy to manufacture some of the largest superalloy investment castings in the world. This highly specialized capability is possessed by only a handful of companies globally, putting Aerolloy in an elite league of manufacturers.

Strategic Market Positioning

With the global superalloy market exceeding $15.00 billion annually and showing strong growth, Aerolloy is well-positioned to capitalize on increasing demand from aerospace, defence, space, and industrial gas turbine sectors. The new facility not only enhances Aerolloy's production capabilities but also strengthens India's self-reliance in critical aerospace and defence materials.

Integrated Supply Chain

The addition of the VIM furnace and related facilities makes Aerolloy one of the few companies worldwide with a fully integrated supply chain. From producing input alloys and materials to delivering near-net-shape precision castings, this integration is expected to drive efficiency, cost competitiveness, and stronger customer partnerships.

Expanding Product Range

Sachin Agarwal, Chairman & Managing Director of PTC Industries, highlighted the strategic importance of the new facility: "It brings two world-class manufacturing capabilities into our fold. First, the ability to manufacture the largest precision superalloy investment castings in the world, a capability vital for aero-engines, IGTs and space applications. Second, the capacity to produce a broad range of Nickel and Cobalt based superalloy materials, including alloys required for single-crystal applications."

Import Substitution and Growth Opportunities

The new facility is expected to play a crucial role in reducing India's dependence on imports for critical aerospace and defence materials. Furthermore, it positions Aerolloy to expand its presence in both domestic and global markets, potentially capturing a larger share of the rapidly growing superalloy market.

Future Outlook

As part of PTC Industries' broader expansion plans, this new facility represents a multi-million-dollar investment in the Lucknow node of the Uttar Pradesh Defence Industrial Corridor. The 50-acre site is set to house a fully vertically integrated plant, further solidifying the company's position in the aerospace and defence supply chain.

With these enhanced capabilities, Aerolloy Technologies is poised to meet the increasing demand for high-performance superalloys in next-generation aircraft engines, industrial gas turbines, and space propulsion systems, marking a new chapter in India's advanced manufacturing landscape.