LYB and Mondelez launch Marabou packaging with 75% recycled content
LyondellBasell and Mondelez International have introduced Marabou chocolate packaging with 75% recycled content using LYB CirculenRevive polymers. The initiative transforms post-consumer mixed plastic waste into food-grade materials through an ISCC PLUS-certified mass balance approach. Future supply will be supported by the MoReTec-1 plant in Germany, designed to produce 50,000 metric tons of feedstock annually.

*this image is generated using AI for illustrative purposes only.
LyondellBasell has collaborated with Mondelez International, Amcor, and Taghleef Industries to launch a flexible packaging solution for Marabou chocolate bars containing 75% recycled content. The packaging utilizes LYB CirculenRevive polymers, which incorporate 100% attributed recycled content through an ISCC PLUS-certified mass balance approach. This initiative transforms hard-to-recycle post-consumer mixed plastic waste into high-quality materials suitable for food packaging.
The collaboration addresses the challenge of recycling flexible packaging waste, which has historically been difficult to process into materials meeting food-grade standards. LYB supplies the circular polymers, Taghleef Industries develops the base film, and Amcor converts the material into the final packaging solution. The new packaging supports European recycling ambitions and anticipated requirements under the European Union Packaging and Packaging Waste Regulation (PPWR).
Scaling circular polymers
LyondellBasell plans to supply future polymers for Marabou packaging through its MoReTec-1 facility, a commercial-scale catalytic chemical recycling plant under construction in Wesseling, Germany. Once operational, the facility is designed to produce 50,000 metric tons of feedstock annually for use in existing LYB production units. This integrated ecosystem connects advanced sorting and recycling infrastructure with the company's existing crackers and polymerization assets.
Source One Plastics, an LYB joint venture located in Eicklingen, Germany, processes mixed plastic waste into feedstock suitable for chemical recycling to support future supply to MoReTec-1. Currently, LYB sources recycled feedstock for CirculenRevive polymer production from third-party pyrolysis oil producers.
Value chain collaboration
The project highlights the role of cross-industry collaboration in advancing a circular economy for plastics. LYB connects chemical recycling innovation with the scale of its production network to convert hard-to-recycle plastic waste into circular feedstocks. The resulting polymers offer a drop-in, virgin-quality solution that allows brand owners to incorporate recycled content while maintaining performance and regulatory compliance.
| Entity | Role in Collaboration |
|---|---|
| LyondellBasell | Supplies circular polymers (CirculenRevive) |
| Mondelez International | Brand owner for Marabou chocolate bars |
| Taghleef Industries | Develops the base film |
| Amcor | Converts material into final flexible packaging |
| Source One Plastics | Processes mixed plastic waste into feedstock |
How will the operational timeline for the MoReTec-1 facility impact LyondellBasell's ability to meet growing demand for food-grade recycled polymers?
What are the potential cost implications for brand owners like Mondelez as the supply chain shifts from third-party pyrolysis oil to integrated production at MoReTec-1?
Could this specific collaboration model serve as a blueprint for regulatory compliance under the upcoming EU PPWR for other food manufacturers?


























