Hindalco Industries announces ₹21,000-crore smelter expansion and commissions FRP and battery foil facilities in Odisha
Hindalco Industries Ltd announced a ₹21,000-crore expansion of its aluminium smelter operations in Odisha, adding 3.6 lakh-tonne-per-annum capacity, and commissioned a ₹4,500-crore FRP and battery foil facility with 1.7 lakh-tonne-per-annum capacity. These projects are part of a broader ₹37,000-crore investment plan for Odisha and are expected to generate over 15,000 additional jobs while reducing India's flat-rolled aluminium import dependence by nearly half.

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Hindalco Industries has announced a major expansion of its aluminium operations in Odisha, marking a significant milestone in India's journey toward manufacturing self-reliance. The metals flagship of the Aditya Birla Group unveiled a ₹21,000-crore smelter expansion and commissioned new downstream facilities, positioning the company as a key driver of India's advanced manufacturing capabilities.
Major Investment Announcement
The company announced a comprehensive expansion plan featuring two key components. The primary investment involves a ₹21,000-crore expansion of its aluminium smelter operations, adding 3.6 lakh-tonne-per-annum capacity at the Aditya Aluminium complex in Sambalpur. Additionally, Hindalco has commissioned a new 1.7 lakh-tonne-per-annum Flat Rolled Products (FRP) and battery-grade aluminium foil manufacturing facility with an investment of ₹4,500 crore.
| Investment Component: | Details |
|---|---|
| Smelter Expansion Investment: | ₹21,000 crore |
| Smelter Capacity Addition: | 3.6 lakh-tonne-per-annum |
| FRP and Battery Foil Investment: | ₹4,500 crore |
| FRP Facility Capacity: | 1.7 lakh-tonne-per-annum |
| Total Odisha Investment Plan: | ₹37,000 crore |
Strategic Impact on Indian Manufacturing
The projects represent a major step in indigenising critical raw materials for lithium-ion batteries in India, supporting the electric mobility and energy storage ecosystem. The battery-grade aluminium foil facility marks India's first facility of its kind, designed to support up to 100 GWh of lithium-ion cell manufacturing capacity. The facility draws input directly from the FRP complex, creating an integrated manufacturing ecosystem.
Hindalco currently accounts for over 50% of India's domestic flat rolled products market. With nearly 40% of flat-rolled aluminium currently imported into India, the expanded FRP capacity is expected to reduce import dependence by nearly half, significantly supporting domestic manufacturing capabilities.
Broader Investment Framework
These projects form part of Hindalco's broader growth capital expenditure programme, with around ₹37,000 crore planned for Odisha across upstream and downstream aluminium operations. The Odisha investments represent a significant component of the company's overall growth capex of ₹55,000 crore across India.
| Investment Scope: | Amount |
|---|---|
| Total Odisha Investment Plan: | ₹37,000 crore |
| Overall India Growth Capex: | ₹55,000 crore |
| Previous Odisha Investment: | Over ₹25,000 crore |
Employment and Economic Impact
The expansion is expected to generate substantial employment opportunities, with over 15,000 additional direct and indirect jobs anticipated from the next phase of development. Hindalco's integrated operations currently provide employment to nearly 23,000 people across its Odisha facilities.
The company's presence in Odisha spans over 15 years, during which it has already invested more than ₹25,000 crore across bauxite mining, alumina refining, primary aluminium smelting, and downstream manufacturing. The operations create a fully integrated aluminium ecosystem linking upstream resources with high-value downstream products.
Leadership Perspectives
Kumar Mangalam Birla, Chairman of Aditya Birla Group, emphasized the strategic importance of the investment: "India's manufacturing growth depends on integration, value addition and sustainability. Through Hindalco, we are building a fully integrated aluminium ecosystem that spans from upstream resources to high-value downstream products."
Satish Pai, Managing Director of Hindalco Industries Ltd, highlighted the integrated approach: "The FRP expansion and smelter growth at Sambalpur exemplify our integrated upstream-downstream growth strategy. This enables Hindalco to deliver high-quality aluminium solutions across packaging, defence, electric mobility, renewable energy and advanced manufacturing."
Historical Stock Returns for Hindalco Industries
| 1 Day | 5 Days | 1 Month | 6 Months | 1 Year | 5 Years |
|---|---|---|---|---|---|
| +4.10% | +7.88% | +14.70% | +44.39% | +70.60% | +332.69% |

































