ABB India Modernizes BPCL's 935 km Vadinar-Bina Pipeline Infrastructure
ABB India Limited successfully modernized BPCL's 935 km Vadinar-Bina Pipeline without operational downtime, upgrading automation systems, replacing 35 Remote Terminal Units, and implementing enhanced cyber security measures. The project strengthens India's energy security infrastructure for the pipeline that supplies 7.80 MMTPA to the Bina refinery, with ABB now providing automation solutions across 66% of BPCL's pipeline infrastructure.

*this image is generated using AI for illustrative purposes only.
ABB India Limited has successfully completed a major infrastructure modernization project for Bharat Petroleum Corporation Limited's (BPCL) Vadinar-Bina Pipeline, demonstrating the company's capability to execute critical energy infrastructure upgrades without operational disruption. The project enhances India's energy security by modernizing automation and monitoring systems across the vital 935 km cross-country oil pipeline.
Project Scope and Technical Implementation
The comprehensive modernization program encompassed several critical technical components designed to enhance operational efficiency and security. The project included a complete ABB Ability™ SCADAvtage system modernization for the entire pipeline infrastructure, ensuring state-of-the-art monitoring capabilities.
| Component | Details |
|---|---|
| Pipeline Length | 935 km cross-country oil pipeline |
| Annual Capacity | 7.80 million metric tonnes per annum (MMTPA) |
| RTU Replacements | 35 Remote Terminal Units across stations |
| SCADA Servers | New installations at Vadinar and Bina |
| Operational Downtime | Zero shutdowns during implementation |
The technical scope involved replacement of 35 Remote Terminal Units (RTU) across pumping, pigging and sectionalizing valve stations, along with installation of new SCADA servers at both Vadinar and Bina locations.
Enhanced Security and Resilience Features
A significant focus of the modernization effort centered on strengthening cyber security and system resilience. The project implemented comprehensive network protection measures, system hardening protocols, and centralized monitoring capabilities to ensure robust operational security.
The enhanced security framework includes failover capability and disaster recovery servers implemented at both Vadinar and Bina locations, providing robust support to maintain uninterrupted operations even during challenging conditions. These measures significantly strengthen the pipeline's cyber security posture and overall system resilience.
Strategic Importance and Operational Impact
The Vadinar-Bina Pipeline represents a critical component of India's energy infrastructure, supplying 7.80 MMTPA to the Bina refinery at a time of increasing national energy demand. The successful execution without any operational downtime ensured continuous flow and uninterrupted refinery operations throughout the modernization process.
According to Mr. Rajshekhar S, Head (Pipelines), Vadinar Bina Pipeline, BPCL, the partnership with ABB resulted in seamless completion without shutdowns while greatly enhancing the reliability of the entire pipeline infrastructure. G Balaji, SVP at ABB India's Energy Industries division, emphasized the project's significance for the nation's energy supply and ABB's commitment to delivering future-ready, resilient technology for India's critical energy infrastructure.
ABB's Expanding Partnership with BPCL
This modernization project represents part of ABB's broader collaboration with BPCL across multiple critical infrastructure initiatives. ABB has provided automation solutions across approximately 66.00 percent of BPCL's pipeline infrastructure, demonstrating the company's significant role in supporting India's energy sector modernization efforts.
The successful completion of this project reinforces ABB's position as a key technology partner for India's energy infrastructure development, combining engineering expertise with digitalization capabilities to deliver enhanced operational performance and sustainability outcomes.
Historical Stock Returns for ABB
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