HyProMag USA targets H1 2027 for magnet finishing commissioning
HyProMag USA accelerates its Texas Hub development, targeting H1 2027 for magnet finishing commissioning using European-sourced blocks. Full integrated recycling via HPMS is set for Q2 2028, with a final capacity target of 1,526 metric tonnes annually.

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HyProMag USA, LLC ("HyProMag USA"), a joint venture between Mkango Resources Ltd (AIM:MKA)(TSXV:MKA) and CoTec Holdings Corp. (TSXV:CTH)(OTCQX:CTHCF), has announced an accelerated phased development strategy for its Ironhead facility in Dallas-Fort Worth, Texas. The company is fast-tracking the commissioning of initial finished neodymium-iron-boron ("NdFeB") magnet production equipment to the first half of 2027 (H1 2027). This move allows HyProMag USA to begin supplying finished magnets to U.S. customers earlier than previously planned, leveraging existing supply chains from Europe while building domestic finishing capabilities.
The initial U.S. operations will utilize up to 20 tonnes of magnet blocks supplied by HyProMag Group operations in the United Kingdom and Germany. These blocks will be shaped and finished at HyProMag USA's Texas facility for U.S. customers. Management emphasized that this arrangement does not affect the supply of finished magnet products to European customers from HyProMag's UK and German operations. The early establishment of this capability enables HyProMag USA to work directly with U.S. customers on product specifications, tolerances, coatings, and performance requirements, thereby derisking downstream magnet making and advancing qualification programmes in parallel with the broader Texas Hub development.
Phased Commissioning Timeline
The development strategy separates downstream finishing from upstream recycling to accelerate market entry. The Hydrogen Processing of Magnet Scrap ("HPMS") section, which handles integrated recycling and manufacturing, remains targeted for commissioning in the second quarter of 2028 (Q2 2028). At that stage, HyProMag USA expects to integrate U.S.-sourced magnet-bearing feedstock into its domestic operations.
| Phase | Activity | Target Date | Key Details |
|---|---|---|---|
| Initial Finishing | Commissioning of cutting and finishing equipment | H1 2027 | Utilizes up to 20 tonnes of NdFeB blocks from UK/Germany |
| Integrated Operations | Commissioning of HPMS section | Q2 2028 | Integrates U.S.-sourced feedstock; starts full recycling loop |
| Full Capacity | Staged ramp-up completion | TBD | Target annual capacity of ~1,526 metric tonnes |
Once the HPMS section is operational, the facility aims for an initial annual production capacity of approximately 400 metric tonnes of recycled sintered NdFeB magnets and approximately 278 metric tonnes of NdFeB co-products. This represents a total payable capacity of approximately 678 metric tonnes of NdFeB material. Additional equipment installations are expected to support a staged ramp-up to the Texas Hub's full targeted annual capacity of approximately 1,526 metric tonnes of magnetic products.
Strategic Context and Ownership
Julian Treger, Chief Executive Officer of CoTec Holdings Corp., stated that establishing finishing capability in Texas ahead of the integrated plant allows the company to produce customer-ready magnets in the United States and engage directly with customers on specifications. He noted that magnet finishing is a critical part of the value chain with limited commercial-scale capacity available in the U.S.
Will Dawes, Chief Executive of Mkango Resources, highlighted that this development positions HyProMag to supply finished magnets to customers in the UK, Germany, USA, and other markets. He added that the strategy de-risks the route to market while leveraging technical capabilities supported by the University of Birmingham and University of Pforzheim.
HyProMag USA LLC is owned 50:50 by CoTec Holdings Corp. and HyProMag Limited. HyProMag Limited is 100% owned by Maginito Limited, which is owned 79.4% by Mkango Resources Ltd and 20.6% by CoTec. As announced on June 22, 2026, HyProMag USA has commenced procurement of long-lead equipment and continues to advance detailed engineering, feedstock aggregation, customer offtake, and project financing discussions. The company is also exploring a potential U.S. listing, having begun engaging prospective advisors and investment banks since December 2025.
How might the accelerated H1 2027 commissioning timeline impact HyProMag USA's capital expenditure requirements and cash flow management in the near term?
What specific regulatory or supply chain risks could arise from relying on European-sourced magnet blocks for the initial phase of U.S. production?
How will the potential U.S. listing process influence investor sentiment and valuation metrics for Mkango Resources and CoTec Holdings in the interim period?





























