Velo3D secures order for fifth Sapphire XC system from Mears Machine
Mears Machine Corporation ordered its fifth Velo3D Sapphire XC system with options for two more, expanding capacity for advanced materials like Inconel 718 and Haynes 282. The move strengthens support for aviation, defense, energy, and space industries, ensuring short lead times and scalable production. Mears combines precision machining and additive manufacturing to deliver mission-critical components.

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Mears Machine Corporation has ordered its fifth Velo3D Sapphire XC metal additive manufacturing system, with options for two additional systems, to expand its production capacity for mission-critical industries. The investment, announced on July 7, 2026, strengthens Mears' ability to support customers in aviation, defense, energy, and space sectors by enhancing engineering expertise and scalable manufacturing. The expanded capacity will help maintain short lead times while supporting larger production programs and next-generation applications.
The fifth Sapphire XC system will boost Mears' production capability in advanced nickel superalloys and aluminum, including Inconel 718, Haynes 282, and CP1 aluminum. It also provides a scalable platform for qualifying additional advanced materials as customer requirements evolve. Mears, a leading advanced manufacturing partner in North America, combines precision machining, metal additive manufacturing, and engineering services to help customers optimize designs and transition products from development to full-scale production.
Key Details of the Order
| Aspect | Details |
|---|---|
| System ordered | Fifth Velo3D Sapphire XC |
| Additional options | Two systems |
| Industries served | Aviation, defense, energy, space |
| Advanced materials | Inconel 718, Haynes 282, CP1 aluminum |
The investment reflects Mears' long-term commitment to resilient domestic supply chains and speed to market. By leveraging Velo3D's technology, Mears aims to capture new opportunities in industries where performance and supply chain resilience are critical. The company has a proven track record of delivering production-quality components for demanding environments.
What specific next-generation applications in the space and defense sectors are expected to drive demand for this expanded capacity?
How will the potential exercise of options for two additional systems impact Mears' revenue projections over the next fiscal year?
Could this expansion signal a broader industry trend towards reshoring critical manufacturing capabilities to North America?



























